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The Problem Turning IoT Into a Necessity

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Hello readers!

This week we’re looking at the increasing need for IoT in the high-risk industry of pipeline management, the eSIM trends shaping product innovation, incorporating wireless solutions into physical security systems, and more!

IIoT goes with the flow

As industrial IoT adoption accelerates across energy and utilities, pipelines are becoming a clear test case for what connected infrastructure can — and can’t — do. This infrastructure remains the most efficient way to move energy over long distances, but much of the global pipeline network was built decades ago. Today, operators face rising demand, higher utilization, and more complex operating conditions, often on infrastructure that’s aging beyond its original design assumptions. In this environment, digitization is less about efficiency gains and more about managing risk.

As the Pipeline Technology Journal explains, pipeline operations have historically relied on periodic inspections and reactive maintenance. Even as inspection tools have improved, many decisions are still based on snapshots of asset health rather than continuous insight. At the same time, pipelines are being asked to carry a wider mix of products and operate under tighter regulatory and environmental constraints. The result is growing uncertainty about how assets behave between inspections — and less room for error when something goes wrong.

Industrial IoT changes that dynamic by making pipelines continuously observable. Distributed sensors can monitor pressure, flow, vibration, corrosion, and environmental conditions in near real time, often without requiring major infrastructure upgrades. When combined with edge processing, these systems can flag anomalies closer to the source, reducing latency and enabling faster, more targeted responses.

But visibility alone isn’t the end goal. The real shift comes from pairing IoT data with analytics and digital twins that provide context. These tools allow operators to simulate pipeline behavior, forecast degradation, and estimate remaining useful life under current operating conditions. Instead of reacting after thresholds are crossed, teams can prioritize risks dynamically and intervene earlier — moving from reactive maintenance to predictive and condition-based integrity management.

The payoff extends beyond safety. Better insight into asset health can reduce unplanned downtime, optimize maintenance spending, and extend the lifespan of existing infrastructure. From a sustainability standpoint, keeping assets in service longer also reduces the environmental cost of large-scale replacements and new construction.

Pipelines are one example, but the lesson applies across industrial IoT. Many sectors are managing aging, distributed assets under increasing pressure. Continuous sensing, edge analytics, and digital twins are quickly becoming the default tools for operating these systems safely and efficiently — and making sure they last as long as we need them to.

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In this episode of the IoT For All Podcast, Nick Earle, Executive Chairman at Eseye, joins Ryan Chacon to discuss the relationship between IoT and AI and where it will go in 2026 and beyond. The conversation also covers the evolution of IoT connectivity and 5G, AT&T's global SIM solution, partnering with Amazon, the significance of IoT data in AI development, and predictions for edge computing and AI.

🗓️ Events & Webinars

Com4 Global Satellite Solutions

Learn how Starlink and LTE/5G create resilient global connectivity. Join Com4’s Managed LEO webinar Feb 5 at 10:00 CET.

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